How To Install Slip On Rocker Panels Dodge RAM: A Diy Guide

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Is your Dodge Ram’s rocker panel looking a little worse for wear? Rust, dents, and general wear and tear are common issues. Fortunately, you don’t have to shell out big bucks for a full body shop repair. Installing slip-on rocker panels is a cost-effective and relatively straightforward DIY project that can breathe new life into your truck.

This guide will walk you through the process, from gathering the right tools and materials to the final installation steps. We’ll cover everything you need to know to confidently tackle this project, even if you’re a novice mechanic. Get ready to save some money and give your Ram the facelift it deserves!

Remember, safety first! Always wear appropriate safety gear, and take your time. Let’s get started!

Table of Contents show

Understanding Slip-on Rocker Panels

Before diving into the installation, let’s clarify what slip-on rocker panels are and why they’re a popular choice for Dodge Ram owners. Slip-on rocker panels are essentially replacement panels that slide over the existing, damaged rocker panel. They’re designed to cover the existing rust or damage, providing a fresh, clean look and structural support.

Benefits of Slip-on Rocker Panels

Cost-Effective: Significantly cheaper than full rocker panel replacement or professional bodywork.
DIY-Friendly: Designed for relatively easy installation, even for those with limited mechanical experience.
Improved Appearance: Instantly upgrades the look of your truck, eliminating rust and dents.
Rust Prevention: Provides a barrier against future rust and corrosion, protecting the underlying metal.
Structural Integrity: Reinforces the rocker panel area, improving the overall strength of the vehicle.

Types of Slip-on Rocker Panels

There are a few different types of slip-on rocker panels available for Dodge Rams. The choice often depends on the extent of the damage and your budget. (See Also: Won Hundred Willow Slip On Sneakers )

Full-Length Panels: These panels cover the entire rocker panel from wheel well to wheel well. They offer the most comprehensive coverage and are ideal for extensive rust or damage.
Partial Panels: These panels cover only a portion of the rocker panel, typically the area most prone to rust. They’re a good option if the damage is localized.
Pre-Bent Panels: These panels are pre-formed to fit the contours of your Dodge Ram, making installation easier.
Flat Panels: These panels are flat and require more shaping during installation. They are often a more economical choice.

Consider the condition of your rocker panels and your budget when choosing the type of panel.

Tools and Materials You’ll Need

Preparing the right tools and materials is crucial for a successful slip-on rocker panel installation. Here’s a comprehensive list:

Slip-On Rocker Panels: Make sure you purchase panels specifically designed for your Dodge Ram’s year, make, and model. Verify the fitment before purchasing.
Safety Glasses: Protect your eyes from flying debris.
Work Gloves: Protect your hands from sharp edges and chemicals.
Jack and Jack Stands: For safely lifting and supporting your truck. Never work under a vehicle supported only by a jack.
Wheel Chocks: To prevent the truck from rolling.
Grinder with Cutting and Grinding Wheels: For removing rust and cutting away damaged sections. A small angle grinder is ideal.
Wire Brush: For removing loose rust and debris.
Hammer: For shaping the panels if needed.
Drill with Drill Bits: For drilling holes for fasteners.
Welder (Optional): For welding the panels in place for a more permanent solution. If you don’t have welding experience, consider having a professional weld the panels.
Welding Mask (If welding): Protect your eyes and face from welding sparks and UV radiation.
Metal Clamps or Vise Grips: To hold the panels in place while welding or fastening.
Self-Tapping Screws or Rivets: For securing the panels. Choose corrosion-resistant screws or rivets.
Rust Converter/Primer: To treat any remaining rust and prepare the metal for paint.
Body Filler (Optional): To smooth out any imperfections or gaps.
Sandpaper: Various grits for sanding body filler and preparing for paint.
Primer: To provide a base for the paint.
Paint: Matching paint for your Dodge Ram. You can find paint codes online or at an auto parts store.
Paint Thinner/Cleaner: For cleaning the surface before painting.
Spray Gun or Aerosol Cans: For applying paint.
Masking Tape and Paper: To protect areas you don’t want to paint.
Putty Knife: For applying body filler.
Measuring Tape: For accurate measurements.
Marker or Pencil: For marking cut lines and drilling locations.
Safety Glasses: Always wear safety glasses when working with tools.

Step-by-Step Installation Guide

Now, let’s get into the step-by-step process of installing slip-on rocker panels on your Dodge Ram. Take your time, follow the instructions carefully, and don’t hesitate to ask for help if needed.

Step 1: Preparation Is Key

Before you even touch your truck with a tool, take these preparatory steps: (See Also: Will Two Brothers Slip On Exhaust Work For Rebel 300 )

Safety First: Put on your safety glasses and work gloves.
Chock the Wheels: Place wheel chocks behind the rear wheels and in front of the front wheels to prevent the truck from rolling.
Lift and Support the Truck: Use a jack to lift the side of the truck where you’ll be working. Place jack stands under the frame for safety. Never work under a vehicle supported only by a jack.
Remove Obstacles: Remove anything that might be in the way, such as running boards or side steps.
Clean the Area: Use a wire brush to remove any loose rust, dirt, and debris from the existing rocker panel. This will help you assess the damage and prepare the surface for the new panel.

Step 2: Assessing and Preparing the Damaged Rocker Panel

Now, let’s evaluate the damage and get the existing rocker panel ready for the new one:

Assess the Damage: Carefully inspect the existing rocker panel to determine the extent of the rust or damage. Note any areas that need extra attention.
Remove Rust: Use a grinder with a wire wheel or a wire brush to remove all loose rust from the damaged area. Grind down to bare metal wherever possible.
Cut Away Damaged Sections (If Necessary): If there are any severely rusted or damaged sections, you may need to cut them away using a grinder with a cutting wheel. Be careful not to cut into any structural components.
Shape the Existing Rocker Panel (If Necessary): If the existing rocker panel is bent or misshapen, use a hammer and dolly to reshape it as much as possible to provide a better fit for the new panel.
Clean the Surface: Wipe down the entire area with a degreaser or paint thinner to remove any remaining dirt, grease, or debris.

Step 3: Test Fitting the New Rocker Panel

Before you start securing the new panel, it’s crucial to ensure a proper fit:

Position the Panel: Carefully position the slip-on rocker panel over the existing rocker panel. Make sure it aligns correctly with the wheel wells and any other body lines.
Check for Fit: Check for any gaps or interference. The panel should fit snugly against the existing rocker panel.
Make Adjustments: If necessary, use a hammer and dolly to gently adjust the shape of the new panel for a better fit. You may also need to trim the panel with a grinder to fit perfectly.
Mark Fastener Locations: Once you’re satisfied with the fit, mark the locations where you’ll be installing the self-tapping screws or rivets.

Step 4: Securing the Slip-on Rocker Panel

There are two primary methods for securing the slip-on rocker panel: welding or using self-tapping screws/rivets. Welding provides a more permanent and robust solution, but it requires welding experience. Using screws or rivets is a simpler option for those without welding skills.

Option 1: Welding (for Experienced Welders)

Prepare for Welding: Clean the areas where you’ll be welding with a wire brush to remove any rust or debris. Ensure good metal-to-metal contact for a strong weld.
Tack Weld the Panel: Tack weld the slip-on rocker panel in place at several points along the top, bottom, and ends. This will hold the panel in position while you complete the welding.
Weld the Panel: Weld the panel continuously along the seams, ensuring a strong and secure bond. Use short welds to prevent warping.
Grind the Welds: Once the welds have cooled, use a grinder to smooth them out and remove any sharp edges.
Apply Rust Protection: After grinding, apply a rust-resistant primer to the welds and surrounding areas to prevent future corrosion.

Option 2: Using Self-Tapping Screws or Rivets

Drill Pilot Holes: Using the marked locations, drill pilot holes through both the slip-on rocker panel and the existing rocker panel. Make sure the holes are the correct size for your self-tapping screws or rivets.
Install the Screws or Rivets: Insert the self-tapping screws or rivets into the holes and tighten them securely. Space the fasteners evenly along the top, bottom, and ends of the panel.
Check for Tightness: Ensure all screws or rivets are tight and that the panel is securely fastened to the existing rocker panel.

Step 5: Finishing Touches

Now it’s time to make your work look professional and protect it from the elements: (See Also: Will You Lose Low End With M4 Slip On Fz07 )

Apply Rust Protection: Apply rust converter or primer to any bare metal areas to prevent future rust.
Apply Body Filler (If Needed): If there are any gaps or imperfections, apply body filler to smooth them out. Let the filler dry completely, and then sand it smooth.
Prime the Panel: Apply a coat of primer to the entire slip-on rocker panel and any areas where you applied body filler.
Paint the Panel: Apply several coats of paint to match your Dodge Ram’s color, allowing each coat to dry before applying the next. Follow the paint manufacturer’s instructions.
Clear Coat (Optional): Apply a clear coat for added protection and a glossy finish.
Reinstall Any Removed Components: Once the paint is dry, reinstall any running boards, side steps, or other components you removed earlier.
Clean Up: Clean up your work area and dispose of any waste materials properly.

Step 6: Final Inspection and Maintenance

Before you celebrate your successful project, take a few final steps:

Inspect the Installation: Carefully inspect the entire installation to ensure that the slip-on rocker panel is securely fastened and that the paint finish is smooth and even.
Check for Leaks: If you used rivets or screws, check for any potential leaks. Seal any gaps with silicone sealant if necessary.
Wash and Wax: Wash and wax your truck to protect the new rocker panels and give your Ram a fresh, clean look.
Regular Maintenance: Regularly inspect the rocker panels for any signs of rust or damage. Touch up any scratches or chips in the paint as needed. Keep the area clean.

Tips for a Successful Installation

Take Your Time: Don’t rush the process. Rushing can lead to mistakes and a less-than-perfect result.
Read the Instructions: Carefully read the instructions that come with your slip-on rocker panels before you begin.
Use Quality Materials: Invest in high-quality panels, fasteners, and paint for a long-lasting result.
Work in a Well-Ventilated Area: When working with paint, primer, and other chemicals, make sure you’re in a well-ventilated area.
Protect Your Surroundings: Cover any areas you don’t want to get paint on with masking tape and paper.
Ask for Help: If you’re unsure about any step, don’t hesitate to ask for help from a friend, family member, or professional mechanic.
Consider Professional Help: If you’re uncomfortable with any part of the installation process, consider having a professional body shop do the work.
Safety First: Always wear safety glasses and gloves, and use jack stands to support the vehicle.

Common Mistakes to Avoid

Not Preparing the Surface Properly: Failing to remove all rust and debris will compromise the adhesion of the new panel and lead to premature failure.
Using the Wrong Fasteners: Using the wrong type of screws or rivets can result in a loose or insecure installation.
Skipping Rust Protection: Neglecting to apply rust converter or primer will allow rust to return and damage your new panel.
Rushing the Painting Process: Applying too much paint at once or not allowing enough drying time between coats can lead to runs, drips, and an uneven finish.
Ignoring Safety Precautions: Not wearing safety glasses or using jack stands can lead to serious injury.

Maintaining Your New Rocker Panels

Once you’ve installed your new slip-on rocker panels, proper maintenance is crucial to ensure they last for years to come. Here’s how to keep them looking their best:

Regular Washing: Wash your truck regularly to remove dirt, salt, and other debris that can accelerate rust and corrosion.
Waxing: Apply a coat of wax to the rocker panels after washing to protect the paint and create a barrier against the elements.
Inspect Regularly: Periodically inspect the rocker panels for any signs of damage, such as scratches, chips, or rust.
Touch Up Paint: If you notice any scratches or chips in the paint, touch them up promptly with matching paint to prevent rust from forming.
Address Rust Immediately: If you see any rust spots, address them immediately by sanding them down, applying rust converter, and repainting the area.
Avoid Harsh Chemicals: Avoid using harsh chemicals or abrasive cleaners on the rocker panels, as they can damage the paint.

Troubleshooting Common Issues

Even with the best preparation, you might encounter some issues during the installation process. Here’s how to troubleshoot some common problems:

Panel Doesn’t Fit Properly: If the panel doesn’t fit correctly, double-check that you have the correct panel for your Dodge Ram’s year, make, and model. You may need to trim the panel with a grinder or use a hammer and dolly to reshape it.
Panel is Warping: If the panel is warping after installation, it may be due to excessive heat from welding or overtightening the fasteners. Use shorter welds and avoid overtightening screws or rivets.
Rust Returning: If rust is returning, it’s likely due to inadequate surface preparation or a lack of rust protection. Make sure you remove all rust and apply rust converter or primer before painting.
Paint Peeling: If the paint is peeling, it may be due to poor surface preparation, applying too much paint at once, or using incompatible paint products. Make sure the surface is clean, dry, and properly primed before painting. Apply thin, even coats of paint and follow the manufacturer’s instructions.
Leaks: If water is leaking, check for gaps around the fasteners and seal them with silicone sealant.

Final Verdict

Installing slip-on rocker panels on your Dodge Ram is a rewarding DIY project that can significantly improve your truck’s appearance and protect it from rust. By following the steps outlined in this guide, you can confidently tackle this task and save money compared to professional repairs. Remember to prioritize safety, take your time, and don’t be afraid to ask for help if needed. With a little effort and the right tools, you can give your Dodge Ram a fresh, rust-free look that will last for years to come.

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You’ve now learned how to install slip on rocker panels dodge ram, understand the process, and the importance of proper preparation and maintenance. Enjoy the satisfaction of a job well done and the improved look of your Dodge Ram!

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